Bikes & e-bikes
In cycling and e-mobility, every gram matters. Composite spring technology can support premium suspension concepts by reducing component mass and strengthening product differentiation in a market that values performance, innovation, and high-end engineering.
Why Composites are the Future of the Bicycle Industry?
The use of composite springs and leaf springs in bicycles (especially mountain, gravel, and e-bikes) brings a range of benefits that traditional materials simply cannot match:
Extreme Weight Reduction
Our composite springs are 50-70% lighter than their steel counterparts. In e-bikes, where battery and motor weight is significant, lightening the suspension allows for better handling and extended range.
Progressive Performance
Composites allow for precise engineering of the spring curve. We can deliver suspension that is sensitive to small bumps while providing massive support for large impacts.
Fatigue Resistance
Unlike metal, high-quality composites do not "set" over time. They maintain their elastic properties even after millions of cycles.
Zero Corrosion
Mud, water, road salt, or bike cleaners? Composites are completely immune to external factors, making them the ideal choice for MTB enthusiasts and urban e-bike commuters.
Applications in Bikes & E-bikes
Our solutions are implemented in various types of constructions:
- Leaf Spring Suspension Systems: Innovative leaf springs replacing complex bearing and pivot systems in XC and Gravel frames. They simplify frame design while maintaining high comfort.
- Rear Coil Shocks: Composite coil springs for Downhill and Enduro riders seeking the performance of a coil shock at a weight comparable to air shocks.
- E-Cargo Bike Support: Heavy-duty suspension systems for transport bikes that must handle high loads while maintaining stability and safety.
Personalization & Engineering
At Composite Spring, we don’t believe in "one size fits all." We partner with Original Equipment Manufacturers (OEMs) to deliver components perfectly tuned to a frame's specific kinematics.
Every project undergoes rigorous finite element analysis simulation tests.
Ability to precisely define longitudinal and lateral stiffness.
Our components don’t just perform; they look high-tech, enhancing the premium feel of your product.
